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href="/bethel/news">數(shù)控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導航結(jié)束 --> <!-- 頁面標題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>加工中心發(fā)生撞刀故障的原因分析<small></small></a></h3> </div> <!-- 頁面標題結(jié)束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p style="text-indent:28px"><span style="font-family:'微軟雅黑','sans-serif'">相對于普通<a target="_blank">機床</a>數(shù)控<a target="_blank">加工中心</a>加工精度高，尺寸穩(wěn)定性好，工人勞動強度<a name="_GoBack"></a>低，便于現(xiàn)代化管理。但由于操作不當或編程錯誤等原因，易使刀具或刀架撞到工件或<a target="_blank">機床</a>上，輕者會撞壞刀具和被加工的零件，重者會損壞機床部件，使機床的加工精度喪失，甚至造成人身事故。因此，從保持精度的角度看，在<a target="_blank">數(shù)控機床</a>使用中絕不允許刀具和機床或工件相撞。下面對撞刀原因進行歸納和分析。</span></p><p style="text-indent:28px"><span style="font-family:'微軟雅黑','sans-serif'"> 由于數(shù)控<a target="_blank">加工中心</a>其是采用軟件進行鎖住的，在模擬加工時，當按下自動運行按鈕時在模擬界面并不能直觀地看到機床是否已鎖住。模擬時往往又沒有對刀，如果機床沒有鎖住運行，極易發(fā)生撞刀。所以在模擬加工前應到運行界面確認一下機床是否鎖住。加工時忘記關(guān)閉空運行開關(guān)。由于在程序模擬時，為了節(jié)省時間常常將空運行開關(guān)打開。空運行指的是機床所有運動軸均以G00的速度運行。如果在加工時空運行開關(guān)沒關(guān)的話，機床忽略給定的進給速度，而以G00的速度運行，造成打刀、撞機床事故。空運行模擬后沒有再回參考點。在校驗程序時機床是鎖住不動的，而刀具相對工件加工在模擬運行(絕對坐標和相對坐標在變化)，這時的坐標與實際位置不符，須用返回參考點的方法，保證機械零點坐標與絕對、相對坐標一致。如果在校驗程序后沒有發(fā)現(xiàn)問題就進行加工操作，將造成刀具的碰撞。超程解除的方向不對。</span></p><p style="text-indent:28px"><span style="font-family:'微軟雅黑','sans-serif'"> 當機床超程時，應該按住超程解除按鈕，用手動或手搖方式朝相反方向移動，即可以消除。但是如果解除的方向弄反了，則會對機床產(chǎn)生傷害。因為當按下超程解除時，機床的超程保護將不起作用，超程保護的行程開關(guān)已經(jīng)在行程的盡頭。此時有可能導致工作臺繼續(xù)向超程方向移動，最終拉壞絲杠，造成機床損壞。指定行運行時光標位置不當。指定行運行時，往往是從光標所在位置開始向下執(zhí)行。對車床而言，需要調(diào)用所用刀具的刀偏值，如果沒有調(diào)用刀具，運行程序段的刀具可能不是所要的刀具，極有可能因刀具不同而造成撞刀事故。當然在<a target="_blank">加工中心</a>、<a target="_blank">數(shù)控銑床</a>上一定要先調(diào)用坐標系如G54和該刀的長度補償值。因為每把刀的長度補償值不一樣，如果沒調(diào)用也有可能造成撞刀。</span></p><p style="text-indent:28px"><span style="font-family:'微軟雅黑','sans-serif'"><a target="_blank">數(shù)控加工中心</a>作為高精度的機床，防撞是非常必要的，要求操作者養(yǎng)成認真細心謹慎的習慣，按正確的方法操作機床，減少機床撞刀現(xiàn)象發(fā)生。隨著技術(shù)的發(fā)展出現(xiàn)了加工過程中刀具損壞檢測、機床防撞擊檢測、機床自適應加工等先進技術(shù)，這些可以更好地保護<a target="_blank">數(shù)控機床</a>。</span></p><p><br/></p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- tag --> <div id="n1l1njb9b" class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div id="n1l1njb9b" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="n1l1njb9b" class="blank30"></div> <!--自動調(diào)用自定義字段--> <div id="n1l1njb9b" class="blank20"></div> <div id="n1l1njb9b" class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=2306"></script> <!-- 自定義表單開始 --> <!-- 自定義表單結(jié)束 --> <div id="n1l1njb9b" class="blank60"></div> <!-- 上下頁開始 --> <div class="n1l1njb9b" id="page"> <strong>上一篇</strong><a 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