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"Times New Roman"">液壓泵電機(jī)功率</span><span lang="EN-US">}. skw</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，液壓泵為</span><span lang="EN-US">Rexroth(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">力士樂(lè)</span><span lang="EN-US">)</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">公司的軸向</span><span lang="EN-US">.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">變量柱塞泵，型號(hào)</span><span lang="EN-US">AlOVS071DR-30PPKC62</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，排量</span><span lang="EN-US">81. 4L/min</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，壓力</span><span lang="EN-US">6.89MPaa 3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥和</span><span lang="EN-US">4</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">號(hào)閥均安裝在泵體上，是泵自帶裝置，由于該液壓泵立式安裝，</span><span lang="EN-US">3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">號(hào)和</span><span lang="EN-US">4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥都隨泵浸人油箱，平時(shí)不方便觀察和調(diào)整。</span><span lang="EN-US">5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥安裝在泵體外部的液壓站集成塊油路中，調(diào)整比較方便。有一段時(shí)間機(jī)床出現(xiàn)液壓系統(tǒng)的主液壓泵電機(jī)空氣開(kāi)關(guān)時(shí)常跳閘現(xiàn)象，用鉗型電流表檢測(cè)電機(jī)電流為</span><span lang="EN-US">20A</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">左右。維修工在排除電機(jī)本身和電器控制原因后，根據(jù)經(jīng)驗(yàn)懷疑液壓泵壓力高造成電機(jī)過(guò)載，將圖</span><span lang="EN-US">15-9</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">中</span><span lang="EN-US">5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥壓力調(diào)低，結(jié)果第二天情況更為惡化，最終導(dǎo)致液壓電機(jī)燒毀。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">經(jīng)認(rèn)真分析液壓原理并結(jié)合故障現(xiàn)象發(fā)現(xiàn)，壓力系統(tǒng)中</span><span lang="EN-US">3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥和</span><span lang="EN-US">4</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">號(hào)閥均為液壓泵自帶調(diào)節(jié)閥，作用分別是限流和調(diào)壓。</span></p> <p class="MsoNormal"><span lang="EN-US"> 3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥調(diào)定的是液壓泵的最大輸出流量，此參數(shù)是液壓泵的關(guān)鍵參數(shù)，是液壓設(shè)備液壓泵選型的主要依據(jù)，液壓泵所匹配的電機(jī)也是根據(jù)此參數(shù)計(jì)算確定，</span></p> <p class="MsoNormal"><span lang="EN-US"><img src="/upload/images/201409/14107077345812.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal"> </p> <p class="MsoNormal" style="text-align: center;"><b><span lang="EN-US" style="mso-bidi-font-size:10.5pt;font-family:宋體;mso-bidi-font-family:宋體; color:blue;mso-font-kerning:0pt"><a ><span lang="EN-US">高速加工中心</span></a></span></b><span style="mso-bidi-font-size: 10.5pt;font-family:宋體;mso-bidi-font-family:宋體;mso-font-kerning:0pt;mso-bidi-font-weight: bold">專業(yè)生產(chǎn)<span lang="EN-US"><o:p></o:p></span></span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">出廠前廠家已按所能負(fù)荷的最大流量調(diào)定，一般情況不允許用戶任意調(diào)節(jié)，否則將出現(xiàn)電機(jī)負(fù)荷大、液壓油發(fā)熱和噪聲等故障。</span></p> <p class="MsoNormal"><span lang="EN-US"> 4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥的作用是保證液壓泵輸出流量隨著系統(tǒng)負(fù)·載的變化而變化，從而獲得設(shè)定的穩(wěn)定壓力</span><span lang="EN-US">(pa)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">。當(dāng)液壓泵輸出壓力</span><span lang="EN-US"><F4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">時(shí)，</span><span lang="EN-US">4</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">號(hào)閥內(nèi)的滑閥不動(dòng)作，液壓泵控制流量的斜盤(pán)在彈簧的作用下斜角增大，此時(shí)液壓泵輸出流量逐漸增大</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">電機(jī)負(fù)荷也逐漸增大</span><span lang="EN-US">)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，系統(tǒng)壓力也上升趨于</span><span lang="EN-US">p"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">。當(dāng)液壓泵輸出壓力</span><span lang="EN-US">>p}</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">時(shí)，</span><span lang="EN-US">4</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">號(hào)閥的內(nèi)閥芯右移，使油進(jìn)人</span><span lang="EN-US">3</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">號(hào)閥的流量控制液壓缸內(nèi)，推動(dòng)活塞左移從而克服彈簧力使泵內(nèi)控制流量的斜盤(pán)斜角減小，此時(shí)液壓泵輸出流量逐漸減小</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">電機(jī)負(fù)載也逐漸減小</span><span lang="EN-US">)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，系統(tǒng)壓力也下降趨于</span><span lang="EN-US">p4 0</span></p> <p class="MsoNormal"><span lang="EN-US"> 5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥為液壓系統(tǒng)的溢流閥，起安全閥作用。正常情況下</span><span lang="EN-US">5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥壓力值應(yīng)略高于</span><span lang="EN-US">4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥壓力值</span><span lang="EN-US">(Fs>F4)o 5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥只在液壓系統(tǒng)中外來(lái)壓力</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如機(jī)床</span><span lang="EN-US">y</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">軸向下移動(dòng)時(shí)，平衡液壓缸內(nèi)向外排出的油液壓力</span><span lang="EN-US">)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">高于</span><span lang="EN-US">4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥壓力時(shí)卸荷，從而保護(hù)液壓泵和液壓元件不受損害。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如若凡</span><span lang="EN-US"><F4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，或液壓泵輸出壓力等于</span><span lang="EN-US">ps</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">時(shí)，壓力油就已經(jīng)從</span><span lang="EN-US">5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號(hào)閥卸荷了，也就始終達(dá)不到</span><span lang="EN-US">p4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">值。所以，根據(jù)變量柱塞泵的工作原理，液壓泵控制流量的斜盤(pán)則一直處于最大斜角，液壓泵則一直以最大流量輸出，電機(jī)</span><span lang="EN-US">.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">就長(zhǎng)期處于最大負(fù)荷工作狀態(tài)，從而導(dǎo)致液壓泵電機(jī)過(guò)載乃至燒毀。此次調(diào)低</span><span lang="EN-US">5</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">號(hào)閥壓力使</span><span lang="EN-US">ps Gpa</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，就是造成電機(jī)損壞的根本原因。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">這是一個(gè)誤診導(dǎo)致調(diào)節(jié)失誤的例子。因此，遇到設(shè)備液壓故障應(yīng)先研究分析液壓原理圖，不能只憑經(jīng)驗(yàn)和感覺(jué)育目處理。調(diào)整液壓壓力時(shí)，不能只看壓力表值，應(yīng)一邊調(diào)整一邊檢測(cè)液壓電機(jī)電流，同時(shí)注意觀察油液溫升和液壓泵噪聲變化。</span></p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- tag --> <div id="n1l1njb9b" class="blank10"></div> 標(biāo)簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E7%BB%B4%E4%BF%AE' target='_blank'>維修</a> <!-- 分類 --> <div 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