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面包屑導航結束 --> <!-- 頁面標題開始 --> <div id="n1l1njb9b" class="title"> <h3><a>高速刀具系統<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="n1l1njb9b" class="container"> <!-- 正文 --> <div id="n1l1njb9b" class="lead" id="print"> <p> <span style="font-family: 宋體; font-size: 22pt; text-indent: 99pt;">高速刀具系統</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">高速切削刀具直接決定高速切削的效益、質量和安全，是推廣和實施高速切削技術的基</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">礎。刀具切削性能的好壞，取決于構成刀具的材料、幾何參數及其結構。使用高速切削刀具</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">時，除了正確選擇刀具材料和切削參數外，還要考慮和刀具有關的其他許多問題，如刀具和</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">刀柄的連接、刀柄與機床主軸的連接以及刀具系統的動平衡等。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">高速切削刀具技術則是實現高速切削加工的關鍵技術之一。隨著切削速度的大幅度提</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">高，切削刀具在材料、幾何參數、刀桿結構以及切削工藝參數等方面都不同于傳統速度切削</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">時的要求，正確選擇和優化刀具各參數，對于提高加工效率和質量、延長刀具壽命、降低加</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">工成本都會起非常關鍵的作用。</span></p> <p class="MsoNormal"><span lang="EN-US">8</span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">．</span><span lang="EN-US">4</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">．</span><span lang="EN-US">1 </span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">高速切削對刀具的要求</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">在高速切削時，變形過程是不均勻性的，具有周期性的局部集中剪切變形區，形成鋸齒</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">狀的半不連續周。其顯著特征為：第一變形區變窄，剪切角增大，變形系數減小，甚至之</span><span lang="EN-US">15</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">第二變形區的接觸長度變短，切屑流出速度極高，前刀面受周期載荷的作用。這使高速切削</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">的切削變形減少，切削力大幅下降。另外，刀具前刀面上的摩探熱大大增加，切削鋼、鉆及</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">鎳基合金時溫度可達</span><span lang="EN-US">looo</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">℃以上，并且最高溫度距刃口很近，這使熱磨損占主導，易于形成與刃口緊相毗鄰的月牙洼磨損。而切削刃作用邊界處很高的應力和溫度梯度使邊界磨損更</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">加突出，尤其在高速銑削或其他斷續切削時，刀尖及刀刃因受沖擊載荷的作用，易于發生脆</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">性破損。因此，高速切削對刀具有著一些特殊的要求。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">①刀具材料與被加工材料的化學親和力要小。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">⑧具有優良的力學性能、熱穩定性、抗沖擊性和耐磨性。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">③合理正確的刀具切削角度，刀尖、刃形結構應使其具有足夠的抗磨損能力。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">④刀具系統與機床有牢靠的連接。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">⑤刀具系統有可靠的預警功能。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span></p> <p class="MsoNormal"><span lang="EN-US"> </span></p> <p class="MsoNormal"><span lang="EN-US"><a 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