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<p class="21" align="left" style="text-indent: 27pt; background: transparent;"><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">試驗數(shù)據(jù)的處理包括試驗數(shù)據(jù)的統(tǒng)計以及試驗數(shù)據(jù)的分析。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 27.0pt;background:transparent"><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">試驗數(shù)據(jù)的統(tǒng)計包括兩部分：</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">1.</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室數(shù)據(jù)的統(tǒng)計，包括換刀系統(tǒng)故障統(tǒng) 計以及換刀總次數(shù)與換刀總時間統(tǒng)計；</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">2.</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">現(xiàn)場數(shù)據(jù)統(tǒng)計，包括加工中心換刀系 統(tǒng)故障統(tǒng)計以及零件工步數(shù)與時間的統(tǒng)計。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;mso-list:l0 level1 lfo1;tab-stops:47.25pt;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(1)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室自動換刀系統(tǒng)故障統(tǒng)計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 27.0pt;background:transparent"><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室自動換刀系統(tǒng)故障統(tǒng)計就是將試驗過程中收集來的故障數(shù)據(jù)進行歸 類總結(jié)。其統(tǒng)計表格見附錄1表</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-6,</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">表中詳細的統(tǒng)計了故障發(fā)生的日期、故障 開始時間、故障結(jié)束時間、故障維修時間以及相鄰兩次故障的間隔時間，通過對 這些數(shù)據(jù)的統(tǒng)計便于后期對這些數(shù)據(jù)的建模處理，得出實驗室自動換刀系統(tǒng)的 </span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">MTBF</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">值以及維修度值。同時便于分析者根據(jù)日期找出相應(yīng)的故障類型，即附錄 1表</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-2</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">記錄的有關(guān)該日期下出現(xiàn)故障的詳細信息以及解決方案。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;mso-list:l0 level1 lfo1;tab-stops:47.25pt;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(2)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室換刀頻率的統(tǒng)計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" align="left" style="text-indent: 27pt; background: transparent;"><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">換刀總次數(shù)與換刀時間可以通過附錄1表</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-1</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">或者通過</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">VB</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">控制程序來查詢 相關(guān)數(shù)據(jù)。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;mso-list:l0 level1 lfo1;tab-stops:47.25pt;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(3)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀系統(tǒng)故障統(tǒng)計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 27.0pt;background:transparent"><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀系統(tǒng)故障統(tǒng)計就是將現(xiàn)場采集來的有關(guān)刀庫的故障數(shù)據(jù)進行 歸類總結(jié)，其統(tǒng)計表格見附錄1表</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-7,</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">其作用同實驗室自動換刀系統(tǒng)故障表格 類似。同時便于分析者根據(jù)日期找出相應(yīng)的故障類型，即附錄1表</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-3</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">中記錄的 有關(guān)該日期下出現(xiàn)故障的詳細信息以及解決方案。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;mso-list:l0 level1 lfo1;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(4)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀頻率的統(tǒng)計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" style="margin-bottom:17.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀頻率是指換刀系統(tǒng)在單位時間內(nèi)的換刀次數(shù)，或者定義為相鄰 兩次換刀的平均間隔時間。換刀頻率不易采集，尤其是在現(xiàn)場施工的情況下，必 須時刻派人盯著換刀系統(tǒng)，系統(tǒng)換一次刀，統(tǒng)計一次換刀時間點，非常麻煩。加 工時間包括換刀時間和工步持續(xù)時間這兩部分，換刀時間比較短，一般在</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">5</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">~10</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s </span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">之間，工步持續(xù)時間比較長，一般在</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">3</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">min</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">~2</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">之間，故相對于工步持續(xù)時間，換 刀時間比較短，這樣換刀頻率就可以通過采集零件工步數(shù)以及工步持續(xù)時間來計 算，采集的數(shù)據(jù)也就由直接記錄換刀時間點換成記錄零件加工工步數(shù)以及每道 工步的時間，這些數(shù)據(jù)都可以通過相應(yīng)的工藝程序來查詢，非常便利，而且節(jié)省 時間。將采集來的數(shù)據(jù)歸入附錄1表</span></span><span id="n1l1njb9b" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-8</span></span><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">中，以便后續(xù)對加工中心圓盤式刀庫換 刀頻率的計算。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="22" style="margin-top:0cm;margin-right:0cm;margin-bottom:13.0pt; margin-left:0cm;line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination: lines-together;page-break-after:avoid;background:transparent"><a name="bookmark42"><span id="n1l1njb9b" class="20"><span style="font-size: 10.5pt;">3.6</span></span></a><span id="n1l1njb9b" class="20"><span style="font-size: 10.5pt;">本章小結(jié)</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p><span id="n1l1njb9b" class="2SimSun30"><span style="font-size: 10.5pt;">本章主要是從四個方面對圓盤式刀庫自動換刀系統(tǒng)可靠性試驗方法進行了 研宄。首先從試驗環(huán)境、試驗的前期準備以及試驗要求等方面設(shè)計了可靠性試驗; 其次給出了自動換刀系統(tǒng)的故障定義以及分類方法、判據(jù)原則和計數(shù)原則，以此 對試驗過程中出現(xiàn)的故障數(shù)據(jù)進行及時有效的歸類總結(jié)；再次劃分了自動換刀系 統(tǒng)故障的危害等級；最后研宄了實驗室試驗數(shù)據(jù)和現(xiàn)場試驗數(shù)據(jù)的采集以及處理 方法，同時研宄了非典型數(shù)據(jù)的處理方法，如加工中心換刀頻率數(shù)據(jù)。利用上述 試驗方法以及數(shù)據(jù)采集方法規(guī)范以后的可靠性試驗，保證試驗的順利進行以及采 集數(shù)據(jù)的真實可靠性。</span></span></p> <p> </p> <p><span style="font-size:9.0pt;font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“加工中心盤式刀庫可靠性試驗方法研究”，因為編輯困難導(dǎo)致有些函數(shù)、表格、圖片、內(nèi)容無法顯示，有需要者可以在網(wǎng)絡(luò)中查找相關(guān)文章！本文由伯特利數(shù)控整理發(fā)表文章均來自網(wǎng)絡(luò)僅供學習參考，轉(zhuǎn)載請注明！</span></p></div> <div id="n1l1njb9b" class="blank30"></div> <!-- tag --> <div id="n1l1njb9b" class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>數(shù)控加工中心</a> <a href='/index.php?case=tag&act=show&tag=CNC%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>CNC加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E6%9C%BA%E5%BA%8A' target='_blank'>數(shù)控機床</a> <a href='/index.php?case=tag&act=show&tag=%E5%88%80%E5%BA%93' target='_blank'>刀庫</a> <!-- 分類 --> <div id="n1l1njb9b" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="n1l1njb9b" 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